- Senior
- Optionales Büro in Haryana
Skills Experience
- Cross Functional Team Management & Leadership Skills
- Project Management Experience
- Knowledge in applying IATF 16949, ISO 45001 and ISO 14001, PFMEA requirements
- Experience in all tools of Lean Management/ Principles
- Familiar with Total Quality Management, HSE requirements, Lean Principles
- Able to use Microsoft Office tools, SAP
- Familiar with required production processes and working processes (e.g. Media pleating, plastic injection molding, Plastic welding, assembly) - Not Mandatory Requirement
Main Tasks
LEAN Roadmap Definition & Alignment
- Collaborates with plant and regional management to define the Lean roadmap aligned with global/regional strategy.
- Ensures roadmap supports plant strategy and delivers measurable targets.
- Accountable for meeting deadlines and achieving Lean objectives.
- Leads target layout and value stream design for top product families to optimize space, flow, and throughput.
Lean Culture & Capability Building
- Develops Lean experts and fosters a Lean mindset across the plant.
- Identifies training needs related to the MANN+HUMMEL Production System (MHPS).
- Coaches managers on implementing Lean standards and practices.
- Promotes autonomy by training teams to lead workshops and improvement initiatives.
Operational & Logistics Improvement
- Drives productivity improvements in line with budget and roadmap.
- Acts as a methodological supervisor for waste reduction activities.
- Facilitates and coordinates Lean workshops (Kaizen, Hoshin, VSM, 5S, SMED, Layout).
- Proposes innovative concepts to enhance production and logistics efficiency.
- Reports progress to plant and regional management using KPIs and metrics.
Implementation of Lean Tools
- Deploys and ensures use of Lean tools and methodologies:
- 5S for workplace organization.
- Pull Flow Systems: Kanban, Milk-Run, Supermarkets, Batch Building Box, Heijunka.
- VSA/VSM (eVSM) and VSD for value stream optimization.
- TPM for equipment reliability.
- SMED for quick changeovers, with regular reviews and tracking via dashboards.
- Supports implementation of production planning and control tools.
- Assists in deploying logistics, quality, and employee empowerment practices (e.g., Idea Management).
Governance & Best Practice Sharing
- Ensures local Lean practices align with Group expectations.
- Participates in writing and implementing continuous improvement procedures with MMS teams.
- Acts as MHPS cross-assessor in other plants.
- Ensures implementation and adaptation of Group best practices.
- Secures Lean reporting and knowledge capitalization.
Your Profile
- Bachelor/ Diploma in Engineering with 10-16 years of Exp (Mechanical/ Automobile Stream) preferred
- Has exp. of working in Automotive Tier-1 organization, MNC experience preferred
- Has hands-on experience as Lean Lead
- This position will report to Plant Manager and It is Individual Contributor role.
