Maintenance Tech II - PLC Controls & Automation bei PIEDMONT CANDY COMPANY

Description

Job Summary:

The Maintenance Technician II is a skilled technician responsible for performing advanced-level electro-mechanical maintenance to support the efficient operation of production equipment and facility systems. This role requires strong hands-on expertise in PLC programming and troubleshooting, electrical/controls systems, and high-speed packaging equipment. The Maintenance Tech II will execute a mix of preventative, predictive, and diagnostic maintenance across automation controls, servo motors, conveyors, wrapping machines, vertical form-fill-seal baggers, scales, and tub machines. This position plays a key role in ensuring maximum equipment uptime, reducing production interruptions, and supporting food safety and regulatory compliance through reliable operation of automated systems.

Key Responsibilities:

Maintenance & Troubleshooting

• Diagnose and repair breakdowns on motors, conveyors, high-speed packaging machinery (flow wrappers, vertical form-fill-seal baggers, scales, and tub machines), pneumatics, hydraulics, and electrical/PLC systems.

• Troubleshoot and modify PLC logic (Allen Bradley preferred) and related control systems, HMIs, and servo drives.

• Perform advanced preventive maintenance tasks under minimal supervision.

• Conduct root cause analysis and support continuous improvement to prevent repeat failures.

• Calibrate, troubleshoot, and maintain process control systems and critical control points.

Installation & Fabrication

• Install, modify, and upgrade automation and control systems.

• Execute equipment installations and line modifications, including integration of sensors, VFDs, and servo motors.

• Perform fabrication, welding, soldering, and light machining as needed.

Team Support & Collaboration

• Mentor junior technicians in PLC troubleshooting, electrical safety, and advanced diagnostic techniques.

• Collaborate closely with production supervisors, line leads, and quality personnel to minimize downtime and ensure equipment reliability.

• Communicate repair status clearly and escalate complex issues when necessary.

Safety & Compliance

• Adhere to and promote all safety protocols, including LOTO, PPE requirements, and safe work practices.

• Participate in safety training, inspections, and corrective actions.

• Maintain accurate CMMS records of work performed and system modifications.

Other Duties

• Support sanitation efforts by assisting with cleaning equipment and related components during changeovers or shutdowns.

• Perform facility maintenance as needed (lighting, air systems, plumbing, etc.).

• Be available for on-call support or overtime during peak production or equipment emergencies.

Required Skills & Abilities:

• Proficiency in troubleshooting and programming PLCs (Allen Bradley or equivalent) and industrial automation systems.

• Working knowledge of 3-phase motors, VFDs, relays, motor controls, sensors, and servo drives.

• Strong electrical skills, including wiring, motor controls, and schematics interpretation.

• Skilled in pneumatics, hydraulics, and mechanical systems related to high-speed packaging equipment.

• Ability to diagnose and repair flow wrappers, form-fill-seal baggers, scales, and tub machines.

• Competence in using diagnostic tools, precision measuring instruments, and electrical test equipment.

• Strong problem-solving and decision-making skills under pressure.

• Ability to lift up to 50 lbs., stand for long periods, and work in hot or cold environments.

• Basic proficiency in Microsoft Office and CMMS systems.

Minimum Requirements:

• High School Diploma or GED required.

• Associate degree or technical certificate in electrical, mechanical, or maintenance technology preferred.

• Minimum of 6 years of hands-on industrial maintenance experience
  (or 4 years with a relevant technical degree)

• Demonstrated expertise in:

  • PLC/Automation Systems

  • Electrical/Controls

Preferred Qualifications:

• Food manufacturing or packaging industry experience.

• Familiarity with GMP, HACCP, and SQF regulations and audits.

• Bilingual English/Spanish is a plus.

• Forklift certification or ability to become certified.

What We Offer

• Paid vacation — we believe in rest and recharge

• Perfect attendance bonus — because showing up matters

• Medical, dental & vision insurance — your health comes first

• 401(k) — invest in your future

• A team-oriented environment where your skills are valued and your voice is heard

Work where tradition meets innovation.
Come be part of something sweet — literally and figuratively. At Piedmont Candy Co., we care about our products, our people, and our purpose.

Piedmont Candy is proud to be an Equal Opportunity Employer.

Qualifications