Hybrid Eng Sr - Quality at BAE Systems, Inc.
BAE Systems, Inc. · Louisville, United States Of America · Hybrid
- Professional
- Office in Louisville
Job Description
BAE Systems is seeking a Senior Quality Engineer to support at the Louisville, Kentucky manufacturing site. In this role as a Senior Quality Engineer, you will play a critical role in supporting manufacturing and engineering operations by ensuring product and process quality meets rigorous standards. Your role will focus on identifying and resolving defects, analyzing trends, managing corrective actions, and supporting tiered management systems. You will lead efforts in root cause analysis, containment, and quality system improvement across cross-functional teams.
Key Responsibilities:
- Analyze quality metrics and trends; provide data-driven insights to support continuous improvement.
- Actively support tiered management systems and structured escalation processes.
- Identify and resolve product and process defects through robust Root Cause and Corrective Action (RCCA), including countermeasure sheets and 5-Whys.
- Interact and communicate with operators
- Confirm and reinforce quality requirements.
- Facilitate and participate in Non-Conformance Report (NCR) preliminary reviews.
- Conduct Measurement System Analysis (MSA) to ensure accuracy and reliability.
- Perform and support containment activities in response to quality issues.
- Manage work packages and support Basis of Estimate (BOE) development for scope planning.
- Support and maintain inspection and control plans.
- Conduct and support internal process audits.
- Respond to Corrective Action Requests (CARs).
- Review technical documents and contractual quality requirements.
- Detect and help define counterfeit part controls.
- Manage and support Process Failure Mode and Effects Analysis (PFMEA) activities.
- Apply GD&T (Geometric Dimensioning and Tolerancing) skills to ensure design integrity.
- Drive ROI-focused initiatives and continuous quality improvements.
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Clearance Level – Must be able to obtain for position
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Union Job
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Required Skills and Education
- Typically requires a Bachelor’s degree in Engineering, Quality, or related technical field.
- Minimum of four years in a quality engineering role, preferably in aerospace, defense, or manufacturing environments.
- Proven experience with RCCA, MSA, PFMEA, and quality audits.
- Strong communication and collaboration skills with cross-functional teams.
- Proficiency in GD&T interpretation and application.
- Familiarity with counterfeit part detection protocols and industry best practices.
- Experience managing work packages and supporting BOE creation.
About BAE Systems Platforms & Services Posting
The Platforms & Services (P&S) sector under BAE Systems, Inc does the big stuff: the armored combat vehicles, naval guns, missile launchers, and naval ship repair…just to name a few. Our employees take pride in the work they do and why they do it. They are on the front lines every day, building our products to protect the lives of those who serve. We may be biased, but we think P&S does some of the coolest work around, and we think you will too.
This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.
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Regular or Temporary
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Preferred Skills and Education
- ASQ Certification (CQE, CQA, etc.).
- Six Sigma Green Belt or Black Belt.
- Familiarity with BOE processes and tiered support models.
- Previous experience working with DCMA, ISEA, or other government agencies.
- Previous experience with SUBSAFE and/or NAVSEA requirements.