E-Coat Operator bei Winegard Company

Description

The primary purpose of this position is to set up, operate, and maintain the E-Coat application process, ensuring consistent product quality and compliance with all established safety and quality standards. This role is critical to maintaining optimal system performance and delivering high-quality finishes through the E-Coating process.

Duties and Responsibilities

· Conduct both qualitative and quantitative analysis of paint baths, permeate rinses, and pre-treatment tanks used in the e-coat application process.

· Monitor and measure film build (DFT) and adhesion to ensure consistent and high-quality e-coat application.

· Oversee oven performance, ensuring proper temperature and airflow; adjust as needed to maintain process integrity.

· Monitor deionized (D.I.) water systems, perform routine testing, and provide service as necessary.

· Maintain and adjust boiler systems and heat exchangers to support optimal operating conditions.

· Perform scheduled maintenance on filters and other system components.

· Drain, clean, and refill system tanks in accordance with maintenance schedules.

· Inspect equipment regularly, replacing worn or damaged components to prevent downtime.

· Maintain cleanliness and organization of the laboratory and work areas.

· Record and file Statistical Process Control (SPC) data and system monitoring results accurately and consistently.

· Manage inventory and order necessary e-coat supplies, including chemicals, solvents, and other related materials.

Requirements

· Familiarity with general production and manufacturing methods or processes.

· Ability to clean, maintain, and operate various equipment used in the e-coat process.

· Willingness and ability to learn the use of lab equipment, hand tools, and electric tools relevant to the role.

· Capable of monitoring the e-coat application process to ensure consistent quality and performance.

· Strong troubleshooting skills to identify and resolve issues related to application equipment.

· Effective verbal and written communication skills.

· Basic math skills for routine calculations and process monitoring.

· Proven ability to manage multiple tasks and responsibilities simultaneously.

· Commitment to learning and following all safety procedures and guidelines.

· Ability to maintain a clean, organized, and efficient work environment.

· Physical capability to push, pull, or lift items weighing up to 50 lbs.

· Flexibility to work overtime when needed.

· Willingness to assist in other areas of production as necessary.