Manufacturing Operator bei undefined
undefined · Bentonville, Vereinigte Staaten Von Amerika · Onsite
- Junior
- Optionales Büro in Bentonville
Outdoor Cap and JUNK Brands is a dedicated organization with a passion for all things headwear. Committed to creating high-quality products known for our careful attention to detail and craftsmanship. We are seeking a skilled Individuals to join our team and contribute to the creation of our premium.
As an essential player you will play a crucial role in ensuring the efficient and high-quality production of our products. You will be responsible for operating and maintaining equipment such as, but not limited to; measuring tools, heat gun, embroidery and sewing tools, and sewing machines. To be successful in this role, you should be able to follow detailed instructions, and contribute to a positive and productive work environment.
General Skills and Competencies required for all Production Grades
- Upholds the company values: acts with integrity; works together as a team; and treats teammates with respect.
- Maintains a clean, organized and safety conscious work area.
- Ability to read and comprehend instructions, short correspondence and work orders (in English). Ability to effectively present information in one-on-one situations with co-workers and/or supervisors.
- Basic Math: ability to add, subtract, multiply and divide in units of measure, using whole numbers, common fractions, and decimals.
- Ability to apply common sense understanding to carry out simple one-or two-step instructions.
- Ability to learn quickly, adapt to change, work at a fast pace, keep a positive attitude and manage multiple deadlines.
- Attention to detail
- Must be able to work with little absenteeism and available for overtime as needed.
- Performs other responsibilities that may be assigned.
Education and Qualifications
- High school diploma or general education degree preferred, but not mandatory.
- Embroidery, sewing and/or digitizing experience desired, but not mandatory.
- Very Basic computer knowledge helpful; Uses in-house programs (example: Exenta, Quickturn, NetSuite, Shopify)
Physical Requirements
- Must be able to stand, sit and/or walk (90% of the day) and occasionally reach, bend, and move inside the facility to move product.
- Fine motor skills: required using the wrists, hands, and fingers.
- Vision: Required to have close visual acuity, color vision and depth perception
- Able to hear and effectively communicate with peers.
- Ability to lift/move/pull 10-50 lbs. occasionally throughout day.
- Moderate noise due to sewing machine operation in a warehouse setting.
- Extreme temperatures: some assignments are in a building with limited climate control.
Grade 1 Production Support
OC – QC/Trim, Blocker
As a Grade 1 Production Support at Outdoor Cap, you will play a vital role in supporting the embroidery decoration team. Your responsibilities will include trimming hats, quality control of embroidered hats, blocking hats, packing finished hats, and organizing workstation. Grade 1 Production Support can increase earning potential by gaining skills from Step 1 to Step 3 and/or advancing to Grade 2 Machine Operator
| Outdoor Cap | ||
| Production | Samples | |
Step 1 | Proficiency QC/Trim & Blocking Machine* |
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Step 2 | Intermediate level QC/Trim + Blocking Machine |
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Step 3 | Advanced level QC/Trim, Blocking | Pulls art in Shopfloor, + Creates orders in Exenta for M type orders, + prepares hats for Sample Operator. | Intermediate Level QC/Trim + Blocking Machine + Shipping Assistant + pulls art in ShopFloor + QC/Trim for Samples + Photo Specialist for Samples
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Step 4 | Production Step 3 + Cross trained to One portion of Samples Step 3 | Cross Trained in all Samples Step 3 above |
* QC/Trim Proficiency: 48 hits < 30 min; 48 3D hits* < 45 min; QC for crooked art, loose thread, color match, underlay sticking out, frayed thread, dirty/damaged caps, cap style
Blocking machine Proficiency: Data not yet set
Essential Duties & Responsibilities
- Must follow all safety protocols
- Perform routine housekeeping tasks and safety checks.
- Interprets work orders, paying close attention to all details to ensure product is completed correctly with the highest standard of accuracy and quality and reflects artwork.
- Use proper tools/supplies for each task to ensure safe working conditions and good quality product. Reports items that need to be replaced
- Contribute to quality control by inspecting materials and finished products. Interpret SOPs and only pass good product. Understand what product can be reworked/corrected and what has to be scrapped.
- Prepares and organizes for production confirming that all order requirements are met.
- Inspects and prepares all finished product for shipping (QC, Trim, Package)
- Able to demonstrate competencies for various machinery / techniques for next level.
- Understand/communicate PASS v FAIL cap (loose threads, crooked art, etc and bad caps)
- Ability to Read PO to match art, cap style, cap color, cap size, cap dim, special instructions, packing instructions
- Adhere to safety protocols for assigned equipment and all production areas (ex. Turning off heat guns at break)
Grade 2 Machine Operator
OC-Embroidery Machine Operator
As a Grade 2 Machine Operator at Outdoor Cap and JUNK, you will be responsible for operating embroidery machines to decorate various products. You will follow detailed instructions to ensure efficient and high-quality production. Grade 2 Machine Operator can increase earning potential by gaining skills from Step 1 to Step 5 and/or advancing to Grade 4 Production Assistant.
| Outdoor Cap | ||
Step 1 | Entry Level Embroidery Decorator, 8-head & 12-head | ||
Step 2 | Intermediate Level Embroidery Decorator | ||
Step 3 | Advanced Level Embroider Decorator | Intermediate Level Embroidery Decorator | Intermediate Level Embroidery Decorator |
Step 4 | Advanced level Embroidery Decorator, |
*EMB Decorator Proficiency: 8 head Embroidery Machine averages 48 hits (avg 6800 stitches) < 90 min; 12 head Embroidery Machine averages 48 hits (avg 10k stitches) < 90 min.
** Proficiency at Single head for EMB Samples includes using Shopfloor to document samples and move through sample process
Essential Duties & Responsibilities
- Able to do all duties required of Step 1 Production Support listed above
- Should be able to pass a dexterity test, interpret work orders.
- Machine operator cross trained to use a combination of equipment. Troubleshoots simple machine faults; troubleshoots embroidery defects.
- Able to demonstrate competencies for various machinery / techniques for next level.
- Perform regular maintenance and cleaning of machines.
- Trained in All hat types: Structured, Unstructured, knits, buckets, boonies, golf, straw;
- Trained in all embroidery types: flat, 3D, 3D Chain stitch, Bean stitch
- Able to hoop for front only, front/side, and backs
- Develop workstation efficiency
Grade 4 Production Assistant
OC – Runner, Shipper, Lead, Prestage Clerk
As a Grade 4 Production Assistant at Outdoor Cap, you will provide essential support to the domestic decoration team. Your tasks may include assisting with materials handling, organization, and coordinating production activities. Grade 4 Production Assistant can increase earning potential by gaining skills from Step 1 to Step 4.
| Outdoor Cap | |||
| Production | Prestage | ||
Step 1 | Runner – Ties on thread, signs off Preproduction Samples, runs 2 head for repairs; Adjusting caps from inventory for rework, moves product through the workstations, can complete basic shipping when necessary. | Shipper – Final check that all product meets customer requirement. Confirms product is packaged correctly, splits shipment if required, prints shipping labels and ensures product ships on time. | Clerk: mark orders from Pick&Pack with the O# and ship date; Organize multi-part orders; prepare hats & components
Keep inventory of production components |
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Step 2 | Fully trained in all duties or Runner AND Shipper + Step 2 Machine Operator | Step 1 + Forklift + transfer orders + Drives truck to/from 1101 building | Step 1 + Pull Art from QT + Prep Production Order Packets + Cross train to Pick & Pack | |
Step 3 | Responsible for coordinating the shift for the team, assigning work as needed, first decision maker for questionable QC, backfills supervisor as needed, coordinate with other teams (digitizing, warehouse, planning, etc) | |||
Step 4 | Experienced Lead. Shows interest and aptitude to be supervisor.
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Essential Duties & Responsibilities
- Computer skills – able to adjust inventory, move production through process steps systematically, request additional material if rework is necessary
- Possess a positive attitude and a strong work ethic.
- Responsible for assisting main line production to meet ship dates.
- Able to demonstrate competencies for various machinery / techniques at a high level of accuracy.
- Provides regular feedback and effective training to team for skill development and growth.
- Monitors flow of production orders for the floor; able to work and notice potential problems in workflow.
- Coordinates production needs between teams to ensure the proper flow of orders is met in a fair and equitable manner.
- Assist all areas within their scope.
Nothing in this job description restricts management’s right to assign or reassign duties and responsibilities at any time.