Stamping Production Engineer Tool and Die Specialist presso Futaba Indiana of America Corporation

Description

The Stamping Production Engineering Tool & Die Specialist is responsible for supporting and optimizing

stamping operations within a high-volume automotive manufacturing facility. This role ensures that stamping

processes meet quality, efficiency, and safety standards in alignment with ISO 14001 requirements. The

specialist collaborates closely with manufacturing, maintenance, quality and engineering teams to troubleshoot

stamping issues, implement process improvement, and rive continuous improvement initiatives.

Key responsibilities include but not limited to, review of die designs of metal stamping tool to meet production

and quality standards. Oversee any necessary fabrication, testing, and debugging of new/old tools and dies.

Collaborate with product design engineers, machine engineers, and manufacturing team to ensure a seamless

integration of new tools into the production process. Maintain detailed documentation of tool designs,

modifications, and maintenance activities. Develop and implement maintenance procedures and schedules to

the Tool Room to enhance tool longevity and reliability. Troubleshoot and resolve issues with existing tools to

minimize downtime and improve efficiency. Assist in repairs of tooling in the event of catastrophic failures.

Conduct thorough inspections and testing of tools to identify potential problems and take corrective actions.

Recommend and implement improvements to enhance tool performance and reduce maintenance costs. Decide

and implement the workflow and programming for how product will be produced and assembled on the

production line. With our customers around the world, we’re constantly developing new technologies and

processes to further increase our efficiency. That means we’re continually seeking diligent, determined

performers who think outside the box to help us find better and more efficient ways to manufacture our vehicles.

The role requires a strong understanding of stamping operations, metal forming processes, and automotive

production standards, with a focus on achieving operational excellence, compliance, and environmental

sustainability.

The ideal candidate is detail-oriented, proactive and capable of working in a fast-paced, high-volume production

environment while maintaining a commitment to quality, safety and environmental stewardship.

Requirements

· Support and optimize stamping operations to ensure quality, efficiency, and safety standards are met.

· Review project specifications to determine tooling needs.

· Create and regularly update tooling and press machine installation, modification, and trail schedules

· Lead new tooling buyoff activities

· Determine and plan the stamping layouts based on process needs, available space and utilities

· Create and maintain FMEA, MQC, and Tooling and Stamping Machine PM list and other supporting documentation for use by other departments

· Study and improve current production processes and tooling for SPM/GSPH and quality issues

· Redesign tooling for countermeasures and kaizens

· Help create capital budget

· Ensure compliance with IATF, ISO, and other applicable automotive industry standards.

· Maintain and update tooling drawings as needed

· Oversee a variety of automated equipment designs and processes, such as Auto cranes, Auto loader, and Auto de-stack.

· Understand the Die Function and Press Function to help determine tooling and stamping machine issues.

· Lead and understand the key elements of Quality Improvement

· Study and Contribute for the tooling profitability including reduction of supporter cost

· Lead stamping cycle time calculation and analysis to determine reduction plans

· Investigates and resolve machinery, quality, and efficiency issues

· Travel to vendor locations to review equipment progress, both locally and in Japan

· Follow standardized work instruction, including all safety policies and procedures

· Collaborate with cross-functional teams to support production planning, quality objectives, and plant efficiency goals.

· Other job duties as assigned 

· Associate’s degree or higher in Advanced Manufacturing, Mechanical or Industrial Engineering

· Equivalent work experience in auto manufacturing will be considered

· Knowledge of 3D CAD system

· Ability to use the tooling machinery to fix and make tooling

· Excellent communication skills, both oral and written

· Proficiency in MS Office systems

· Strong analytical and problem-solving skills

· In-depth understand of quality control standards and practices 

· Experience in Auto Manufacturing

· Knowledge of Pro-E or Creo CAD software

· Proficiency in PLC programming and tooling machinery technique

· Experience with various manufacturing and stamping processes

· Maintenance or fabrication experience 

The work environment characteristics described here are representative of those an employee encounters while performing the essential job functions of this position.

· Work Environment: Work is typically performed in both an office and production environment and weekend

· Must be able to use a variety of tools and equipment such as computer terminal for data input, copy machines, calculator and any other equipment related to functional area.

· Must had prior experience with drafting software such as CAD

· Must be able to use software includes the use of Windows Operating System, MS Office Applications (Word, Excel, Power Point, Access database, etc), and Internet

· Noise Levels: Moderate Noise

· Work is performed in a manufacturing environment and the individual must be able to wear required Personal Protective Equipment (PPE) when on the production floor, which includes head protection, hearing protection; safety eye protection, gloves, sleeves and steel-toes safety shoes, high visibility vest. 

The physical tasks described here are representative of those that must be met by an employee to successfully perform the essential functions of this job.

· Lifting up to 27 pounds – must be able to occasionally lift and/or move up to 35 pounds.

· Physical Sight – Able to read and analyze data in hard copy and on a computer screen.

· Verbal & Written Communications – Able to efficiently present complex matters to audience with little technical knowledge and to executive management.

· Telephone Communications – Able to communicate verbally using a telephone.

· Multitasking – Able to manage multiple work projects simultaneously.

· Occasionally travels by automotive and or plane

The above job description identifies the essential job functions and skills needed by the person or persons assigned to this position. These job functions and skills are not intended to be a complete and exhaustive list of all responsibilities, duties and skills required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential job functions. Any accommodations made must be stated in writing and attached to this job description. The information contained herein is subject to change at the company’s discretion.

Futaba Indiana of America is an equal opportunity employer. We are committed to a work environment that supports, inspires, and respects all individuals without discrimination on the basis of race, color, religion, sex, sexual orientation, gender identity, age, disability, national or ethnic origin, or other protected class.