Hybrid Sr Advanced Manufacturing Engineering Manager, Battery Engineering presso Proterra

Position Overview:

This position as part of the Advanced Manufacturing Engineering (AME) organization will lead the development of new equipment and processes for future battery designs. You are a subject matter expert in design for manufacturability to ensure our battery designs are optimized for high volume, highly automated manufacturing. This highly collaborative position is a key part of the Battery Technology organization. You will work with other leaders, engineers, and technicians to establish Proterra as a world-class manufacturer of battery-based energy storage.

About the Role – You will:

• Grow and lead a team focused on developing new technology concepts
• Conceive, design and implement new processes & equipment to allow Proterra to develop new products and prepare them for a high-volume production launch
• Lead DFM activities with Proterra’s battery design engineering team to optimize assembly and manufacturing of upcoming new products
• Lead development of battery module and battery pack assembly processes
• Develop manufacturing technology roadmap in conjunction with co-managers and team leadership
• Be a technical leader in new technology development
• Design and procure fixtures, tools, and equipment accounting for product tolerances and assembly methods
• Collaborate with equipment and machine suppliers to design and test new advanced equipment and methods
• Specify equipment and develop processes based on product design requirements and tolerances
• Be the subject matter expert battery DFM and process optimization
• Develop equipment and process validation plans to ensure processes are fully validated prior to launching in a high-volume manufacturing environment
• Generate reports detailing process capability through statistical analysis such as MSA, Gauge R&R, process capability metrics, cpk, cp, etc.
• Detail Design of Experiment studies to optimize process parameters and variables for various manufacturing processes including adhesive dispense, fluid injection, electrical connections, etc.
• Project manage large CAPEX automation and equipment projects with external vendors for prototype equipment in our R&D Facility in Burlingame, CA
• Procure new manufacturing tools and accessories necessary for supporting a prototype manufacturing development of new products.

About Our Group:

• The Advanced Manufacturing Engineering group seeks to develop innovative new manufacturing processes and automation tools to establish Proterra as a world leader in battery pack manufacturing. It is comprised of several different teams focused on different aspects of battery manufacturing, including process development and automated manufacturing equipment design.
• This role is part of the larger Battery Technology Team. The Battery Technology Team’s work is guided by our team values:
  • INNOVATION: We think of new ideas and take bold action to bring them to life.
  • ADAPTABILITY: We react quickly to our ever-changing environment.
  • CONTINUOUS IMPROVEMENT: We strive to make our products, services, and processes better.
  • TEAMWORK & COLLABORATION: We work together to solve problems with camaraderie.
  • INCLUSION: We create welcoming spaces where everyone can bring their whole selves to a diverse work community.
  • SUSTAINABILITY: We change the world through environmentally responsible practices.
  • KINDNESS: We are honest, caring, and respectful with each other.
• You will report to the VP, Advanced Manufacturing Engineering within the Battery Engineering Organization and collaborate with other team members located at our R&D headquarters in Burlingame, CA and manufacturing facilities in Greer, SC.  

 Your Experience:

• Bachelor’s degree in Engineering or similar technical field.
• 8+ years experience in a manufacturing engineering role or similar technical role; developing and launching new processes and equipment for new products
• Demonstrated experience in specifying/launching multiple pieces of manufacturing equipment from concept to launch
• Substantial knowledge of manufacturing processes and tolerances including CNC machining, 3D Printing, Casting and Forming, Joining Methods
• Experience designing custom equipment and assembly fixtures/jigs for new products and processes
• Knowledge of automation components including actuators, sensors, cameras, motors, conveyors, gantries, and robots.
• Experience managing external vendors in complex equipment development
• Hands on experience in high or low volume manufacturing environments
• Understanding of manufacturing engineering metrics and concepts (Cycle time, quality control, efficiency, equipment selection, return on investment, etc)
• Experience managing a project with cost, safety, performance, and schedule metrics
• Extensive experience providing DFM for new hardware design
• Track record of building working relationships with cross functional teams, ensuring timely communication and problem-solving actions
• Demonstrated ability to keep projects on track and ensure the timely launch of your projects

You Might Also Have:

• Knowledge of electric vehicle battery pack manufacturing
• 6 Axis Robotic workcell development and EOAT Design experience
• Project Management experience
• 3D modeling experience using Catia, Solidworks, or other CAD platforms
• PLM Experience
• Controls experience programming PLCs, Robots, and microcontrollers

Designed and assembled in the United States, Proterra’s innovative battery platform offers industry-leading energy density, durability, performance and safety systems – enabling Proterra EV batteries to be the premium choice for commercial vehicles and industrial equipment.

Proterra’s battery technology offers industry-leading energy density, safety systems, and durability. Proudly designed in Silicon Valley and assembled in Greer, South Carolina, Proterra® batteries are the premier choice to electrify commercial vehicles ranging from buses and trucks to construction equipment and more. Proterra is building innovative battery technology to power a better, more sustainable world.

Location:  Burlingame, CA

Travel: 0- 20%

Compensation: $213,000 - $245,000

Applicants must be authorized to work for any employer in the U.S. There is no immigration sponsorship available for this role (ex: H1-B, OPT, CPT, TN or any other employment sponsorship).