Senior Manufacturing Engineer - Extrusion chez Spirax-Sarco Ltd.

Job Title: Senior Manufacturing Engineer - Extrusion
Location: US Supply - Devens
Location Type: On-Site
Website: https://www.wmfts.com/en/
Group: https://www.spiraxgroup.com/

When you join Watson-Marlow Fluid Technology Solutions, a part of the Spirax Group, you will be integrated into a cooperative and encouraging team, participate in challenging yet critical work, and experience ongoing growth opportunities to help you achieve your full potential. Visit our website to learn more.

This role will focus on:

Being a Sr. Manufacturing Engineer - Extrusion, you are an important part of our multifunctioning team. You will be driving the development of our Extrusion processes in the Cleanroom to meet the future demands of our customers and enable the achievement of Excellence in Manufacturing. Your focus will therefore be to execute on performance improvements which will support volume growth and improve KPIs critical to the manufacturing performance for existing and new product assembly cells.

As an integral part of our success in our first operational year of delivering the new facility, you will initially be focused on:

• Work with the local and global teams to duplicate and standardize the processes and equipment to successfully deliver the quality pump products that meet our customers expectations
• Work under guidance from the sending sites to procure in the US special purpose machinery and Modified ot the shelf (MOTS) equipment as required for new product cells
• Develop and execute capital requests as needed to support the new facilities’ pump manufacturing operation
• Participate and lead key safety and GEM(Lean) initiatives in the pump manufacturing area including ergonomic assessments, developing standard work etc…
• Implement good process controls for successful pump production operation that will minimize rework, scrap and other wastes

Other key accountabilities include:

• Responsible for the transfer of knowledge and know-how for the transfer of manufacturing of precision pumping technology to a new manufacturing plant by including virtual & on site process reviews of the UK manufacturing facilities.
• Safe design including ergonomic attributes of the assembly equipment and cells
• Support NPD teams to ensure that all manufacturing requirements are satisfied in an efficient and capable process.
• Drive continuous improvement projects using appropriate tools and techniques to optimize productivity of the Pumps and Single Use Assembly processes in collaboration with our global teams.
• Ensure compliance to regulatory procedures, which includes responsibility for safety and quality within the assembly and wider the WM, America Manufacturing Inc company.
• Arrange procurement of jigs and fixtures, and manufacture of assembly aids, as well as checking equipment for assembly, ensuring that it is safe and delivers the required performance and quality.
• Responsible for the site information in the AX (ERP) system such as production routing file information, setting up Kanbans, work orders and other tools.
• Provide front line fault-finding and diagnostics on assembly equipment and processes.
• Assist in the reporting and solving of production problems and customer complaints where applicable.
• Specify and propose in collaboration with the sending sites cost justifications on new processes and equipment for improving productivity.
• Advise corrective actions to overcome problems, including visiting suppliers as required.
• Issue and ensure compliance with the ECO (Design Change) system.
• Oversee the training of assembly team members on machines and processes.

This is what you’ll need to be successful in this role

• Comprehensive portfolio of experience within a Manufacturing environment preferably extrusion utilizing SPC to maintain process consistency.
• Experience analyzing production extrusion and test equipment and processes and documenting modifications.
• Experience with work flow optimization using lean transformation tools.
• Experience with Cleanroom manufacturing processes and controls. Class 7 preferred.
• Experience with 2D & 3D CAD.
• Proven FMEA, DFMA and RCA experience, Six Sigma Black or Green Belt preferred (although not essential).
• Ideally you will have MS in Engineering - Plastics/Extrusion and/or qualified by experience. 
• 5-10 years of experience in manufacturing engineering or equivalent experience.

This position offers a salary range of $101166 – $151749. Final salary offers are determined by multiple factors, including education, experience, internal equity, geographic location, and the candidate’s expertise, and therefore may vary from the range listed. For roles based outside Massachusetts, the applicable salary range may be lower.

At Watson-Marlow, we believe in taking care of our colleagues. We offer a generous benefits package, including:

• Robust Retirement Plan: Benefit from a 5% employer 401K contribution, plus a 50% match on up to 3% of your contributions for added financial security, empowering your financial security.
• Comprehensive and Supportive Parental Leave: Experience our inclusive, gender-neutral parental leave policy, offering 16 weeks at 100% pay. Upon your return, enjoy a gradual transition with a unique 80% work schedule while still receiving 100% of your pay for the first 6 months, ensuring a balanced reintegration into the workplace.
• Generous Time Off: Enjoy ample time off to recharge and attend to life's circumstances with generous vacation and well-being day, 9 observed holidays, 1 floating holiday day, up to 15 caregiver days, and 80 hours of annual sick leave.
• Community Engagement Opportunities: Make a difference with 3 paid volunteer days each year, encouraging you to give back to the community and causes you care about.
• And Many More Benefits: Such as an offering of 3 healthcare plans with HSA contributions along with other benefits designed to support your well-being and professional growth. We invite you to explore all the ways we strive to create a fulfilling and rewarding work environment.

Everyone is Included at Spirax Group

We are passionate about creating inclusive and equitable working cultures where everyone can be themselves and achieve their full potential. For us, that means supportive teams and strong relationships where everyone’s contribution is valued across social and cultural backgrounds, ethnicities, ages, genders, gender identities, abilities, neurodiversity, sexual orientation, religious beliefs, and everything else that makes us human and unique.

We know that everyone needs some extra help from time to time, so we have introduced a range of additional benefits through our Group Inclusion Commitments. Learn more at Our Inclusion Commitments.

Equal Opportunity Employer

Watson-Marlow Fluid Technology Solutions is an Equal Opportunity Employer committed to diversity and inclusion in the workplace. We prohibit discrimination and harassment of any kind based on race, color, sex, religion, sexual orientation, national origin, disability, genetic information, pregnancy, or other protected characteristics as outlined by federal, state, or local laws. This policy applies to all employment practices within our organization, including hiring, recruiting, promotion, termination, layoff, recall, leave of absence, compensation, benefits, training, and apprenticeship. Watson-Marlow Fluid Technology Solutions makes hiring decisions based solely on qualifications, merit, and business needs at the time.

Company Overview

At Watson-Marlow Fluid Technology Solutions, we are driven by innovation and are dedicated to creating an inclusive workplace where everyone is empowered to make a difference. As a world leader in manufacturing peristaltic pumps and associated fluid path technologies for the life sciences and process industries, we offer a wide range of products, including tubing, specialised filling systems and products for single-use applications.

Watson-Marlow is part of Spirax Group, a FTSE100 and FTSE4Good multi-national industrial engineering Group with expertise in the control and management of steam, electric thermal solutions, peristaltic pumping and associated fluid technologies.

Our purpose is to create sustainable value for all our stakeholders as we engineer a more efficient, safer and sustainable world. Our technologies play an essential role in critical industrial processes and industrial equipment across industries as diverse as Food & Beverage, Pharmaceutical & Biotechnology, Power Generation, Semiconductors and Healthcare. With customers in 165 countries, we provide the solutions that sit behind the production of many items used in daily life, from baked beans to mobile phones!

Our inclusive culture and values, unites us, guides our decisions and inspires us everywhere that we operate. We support our colleagues to make their difference for each other as well as customers, communities, suppliers, our planet and shareholders by creating a truly equitable working environment where everyone feels included.