Structural Foam Process Engineer chez CHANNELL COMMERCIAL CORP

Description

Founded by the Channell family in 1922, Channell is a global designer, manufacturer, and seller of outside plant infrastructure equipment. The markets served by Channell are Telecommunications, Municipalities, Internet Service Providers, Wireless, Water, Power, and CATV, among others. Major product lines include a complete line of thermoplastic and metal fabricated enclosures, fiber optic cable connections, management systems, and high-performance below-grade vaults.

JOB SUMMARY:

The Structural Foam Process Engineer is responsible for molding manufacturing technologies and processes which support the business unit. Supports and develops process technicians, the optimization of the molding process, and continuous improvement initiatives. Acts as liaison with internal and external customers and vendors. It is a critical contributor in assisting the manufacturing processes.

ESSENTIAL FUNCTIONS:

• Provide technical support to the department to ensure on-time production and delivery.
• Supervise and coordinate daily mold setting and process adjustments by print specifications and quality standards.
• Foster professional growth and development of the technician personnel and promote group unity.
• Monitor efficiency and effectiveness of the processes and support continuous improvement activities.
• Review the production schedule and verify print specifications and requirements to determine the process, materials, machines, tooling requirements, and operations sequencing.
• Verify set-ups performed by mold setters and technicians to achieve optimum quality results.
• Assign tasks to operators and identify methods for coordinating the workflow to meet the production schedule.
• Formulate recommendations to improve production methods, equipment performance, and product quality, as well as improve working conditions, the workforce, and overall operational efficiency and effectiveness.
• Conduct in-process inspections and verify finished parts to ascertain process quality conformance.
• Investigate malfunction of machines and equipment to determine the need for repair.
• Perform other duties as required.

KNOWLEDGE OF:

• Good understanding of structural foam and plastics processing.
• Good understanding of quality and safety practices

ABILITY TO/TRAINING REQUIREMENTS:

• Must understand and follow all departmental safety rules.
• Understand Safety Data Sheets (SDS)
• ISO sections about the position.

Qualifications

QUALIFICATIONS:

• Bachelor of Science degree in Electrical, Mechanical, Plastics Engineering, or related field.
• 5 plus years of experience working with structural foam and plastics processing.
• Excellent knowledge of industry-specific equipment used in processing structural/injection molding.
• Multi-nozzle low-pressure structural foam experience
• Effective communication skills with the ability to remain calm and focused under stressful situations.
• Ability to multi-task, prioritize and manage time efficiently.
• Strong math and computer skills are essential.
• Able to work overtime as needed in support of the business.
• Ability to lift to 30 / 50 pounds.
• Experience with Milacron Uniloy Model LP – 400- Preferred
• Experience with Oracle with Preferred
• Must be able to speak, read/comprehend and write in English.

PHYSICAL DEMANDS AND WORKING CONDITIONS: The physical demands and working conditions requirements indicated below are examples of the orders to carry out the essential job functions.

Physical Demands: Sitting, standing, and walking (up to continuously); bend/stoop, twist neck and torso (frequently); reach, hold, grasp, push, pull, lift/carry raw material, finished product, tools, and machinery up to 30 / 50 pounds (frequently); use seeing, hearing, and speaking.

Working Conditions: Work indoors and outdoors; exposure to temperatures commensurate with outdoor seasonal temperatures.