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Director, Plant Manager, FCD bei Flowserve

Flowserve · Houston, Vereinigte Staaten Von Amerika · Onsite

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Role Summary:

Responsible for FCD Houston's site (previously MOGAS) the Plant Director manages and directs directing all manufacturing activities a plant or production process, including production, materials, quality control, and manufacturing engineering, to produce products in the most cost-effective way, while meeting shipping requirements and sales commitments. Plant may be a stand-alone facility or a relatively independent unit within a larger site.


Responsibilities & Requirements:

  • Lead Operations Management, Operational Excellence, Safety, Continuous Improvement, Manufacturing Engineering, and plant Procurement functions

  • Establish processes to ensure manufacturing capabilities meet or exceed requirements for EHS, cost, quality, delivery, and responsiveness

  • Drive plant breakthrough operational performance by increasing productivity and reducing cost, lead-time and inventory while delivering a quality product complete and on-time to the customer

  • Continuously improve customer satisfaction through improved product quality First Pass Quality and On Time In Full

  • Implement and deliver a continuous improvement environment/culture

  • Develop key metrics to measure the plants performance and aligning area key performance metrics with overall platform goals; organizing resources to deliver on these metrics

  • Support new product launches and other manufacturing projects/initiatives

  • Oversee financial and cost management processes to ensure delivery against performance targets

  • Develop requests for capital and implement in accordance with approved plans

  • Partner with peers in Manufacturing, Supply Chain, Quality, Footprint, HSE, Planning and Engineering etc.

  • Develop and recommend annual and multi-year strategic manufacturing plans, capital, and special projects

  • Manage resource productivity to result in manufacturing and material cost reductions

  • Meet or exceed On-Time Delivery (OTD) standards

  • Own and reduce past due backlog using a continuous / solutions drive approach
     

Requirements:

  • BS or BA Degree in relevant field

  • 10+ years of relevant experience in a manufacturing environment.

  • Strong record of safety performance in a manufacturing plant

  • Plant Management/Operations experience in low volume / high mix environment of similar size and scale

  • Asset intensive, discrete manufacturing experience across various manufacturing functions, such as manufacturing, engineering, CIP, supply chain, quality, EHS, and related

  • Experience in materials management, supply chain, inventory control, planning and/or logistics

  • Experience in a manufacturing to order (must) or engineered-to-order (preferred) environment

  • Track record meeting/exceeding KPI’s in manufacturing cost reduction and productivity improvement, EHS and related

  • Track record implementing continuous improvement / lean initiatives for YoY results

  • Experience developing and managing budgets, schedules, capital expenditure plans with an understanding of the financial implications of operational strategies

  • Proven leadership and people management skills – ability to foster effective relationships amongst manufacturing teams

Preferred Experience / Skills:

  • Master's degree is a plus

  • Experience / market knowledge in valves a plus

  • Lean/6-Sigma certification a plus

  • Experience working in an SAP environment desirable

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