Hybrid Maintenance Manager chez MASONITE

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Masonite is now proudly part of Owens Corning. Owens Corning is a global building and construction materials leader committed to building a sustainable future through material innovation. Our four integrated businesses – Roofing, Insulation, Doors, and Composites – provide durable, sustainable, energy-efficient solutions that leverage our unique material science, manufacturing, and market knowledge to help our customers win and grow. We are global in scope, human in scale with more than 25,000 employees in 31 countries dedicated to generating value for our customers and shareholders, and making a difference in the communities where we work and live. Founded in 1938 and based in Toledo, Ohio, USA, Owens Corning posted 2023 sales of $9.7 billion. For more information, visit www.owenscorning.com.

The Maintenance Manager will be responsible for driving a holistic approach to equipment maintenance and design that targets perfect production—No slowdowns, no defects, no downtime.  Additionally, this person is responsible for the safety, scheduling, and supervising a large crew of maintenance and technical professionals.

Responsibilities

• Develop a 3 year plan to deploying a worldclass TPM program and organization and create the playbook for replication at other Masonite sites
• Complete the setup of the Microsoft AX CMMS as the standard for North American Residential business
• Execute a process to bring key equipment assets back to original manufacturer’s specification to increase reliability of operation
• Work with site engineering to design new equipment features to improve Safety and OEE
• Develop the plan and coordinate resources for the installation of new automated assembly equipment
• Work closely with corporate engineering to plan the replication of new automated systems from this site into legacy Masonite sites
• Develop a failure analysis process/system for key component failures, using internal and external resources for analysis and corrective action
• Maintain the correct level of staffing for the Facilities organization(s)
• Create and establish Maintenance routines with measurable results on a daily basis
• Work with HR to establish a training process for the team to enhance their skills and develop the internal talent
• Set the example for the team through walking the walk and demonstrating the key values outlined in the Masonite Blueprint
• Perform any other duties as assigned by the plant manager

• Travel as needed to support the setup of new automated cells in other Masonite sites
• Implement spare parts strategy and leverage across network
• Evaluate and improve WO aging to target and establish prioritization routines
• Support visual mgmt. of equipment resources to minimize downtime

Education

• Engineering Degree preferred.  Will consider equivalent experience in a Lean Enterprise

Experience

• Minimum of 5 years of experience in a facilities or maintenance management role in a wood products manufacturing site and/or highly automated heavy manufacturing site.

Competencies

• Deep understanding and capability to deploy TPM
• Self driven, accountable, high integrity, open communicator, strong work ethic
• Computer skills in programs such as MS Word, MS Excel and Outlook are required, fast and accurate data entry skills
• Strong detail and analytical skills
• Experience with ERP and CMMS
• Automated manufacturing equipment, robotics, and controls maintenance and programing
• Able to develop engineered solutions to machine/equipment problems
• Understanding of PLC is required
• Capability to quickly understand electrical and mechanical systems
• Proven Leadership Capability in a Lean Enterprise.
• Strong time management skills.
• Must be able to handle various issues simultaneously and prioritize.

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