Sr. Maintenance Mechanic - Industrial na California Dairies, Inc.

Join the California Dairies, Inc. (CDI) team, a farmer-owned cooperative dedicated to sustainably producing the highest quality dairy products while fostering a culture of innovation and collaboration. CDI products are delivered locally and around the world.

Strategically located along Highway 99, our Fresno facility produces bulk butter, processed fluids, and milk powder.

We encourage you to be part of our team that's shaping the future of dairy, right from the heart of California!

We offer a generous total rewards package that includes:

• Hourly Wage - $38.00/hr, DOE
• Family medical/dental/vision
• Paid Time Off 
• Pension Plans

Summary

The site maintenance mechanic repairs and maintains machinery and mechanical equipment such as engines, motors, pneumatics, conveyor systems, and production machines and equipment by performing the following duties.

Essential Functions 

• Install, set up, span/calibrate, troubleshoot process, & measure ph., conductivity turbidity, instruments, sensor types, solenoids, etc...
• Maintain and repair all support equipment: including but not limited to, boiler, air-compressors, ammonia compressors, thermal storage units, condensers, vacuum pumps, ammonia systems, air conditioning units, sewer meters, conductivity meters, water meters, etc.
• Mastery knowledge of 120v,208/230v and 277v single phase circuits
• Mastery knowledge of 208v/230v, 480v three phase circuits
• Must be able to troubleshoot Avapac/powder equipment and Butter room equipment including  printers and label applicators
• Must be able to perform precision alignment - soft foot correction, laser alignment proficient (Pending Training), understanding of coupler tolerances
• Must be able to troubleshoot 3 phase motors- winding resistance, lubrication, and termination procedures
• Mastery knowledge of Vacuum pumps types; principle of operation, routine maintenance, troubleshooting
• Detailed understanding of  plant process flow
• Mastery knowledge of Scales- printer thermal, inkjet, calibration, basic troubleshooting and maintenance
• Detailed understanding of process equipment sanitary valves, conveyors, cip systems
• Mastery knowledge of PLC - components and function- I/O, power supply,cpu,chassis, troubleshoot/ replace I/O cards
• Mastery knowledge of Chart recorders - type, set up/programing, troubleshoot and board, pen motor replacement, change out
• Detailed understanding of Dryer fire quench and burner combustion system operations, testing and troubleshooting
• Detailed understanding of Level sensors - type, identification, set up install, troubleshoot
• Must be proficient in rebuilding rotary valves (Airlocks) and maintain vacuum pumps
• Detailed understanding of the UV System
• Detailed understanding of Refrigeration - demonstrate safe operation of ammonia refrigeration equipment
• Detailed understanding of Steam flow and process; boilers to plant, condensate, PRV's, pilot and blocking valves, carbon filters
• Detailed understanding of how to Test/Calibrate Load Cells
• Expert in ability to troubleshoot and repair the following: ammonia compressors, condensers, cooling towers, boilers, condensate return, air compressors, air handlers
• Responsible for working with a minimum amount of supervision in all key areas
• Responsible for care and safe keeping of tools supplied by CDI.
• Responsible for reporting on a daily basis work orders and activity reports (all time is to be accountable).Required to climb stairs, ladders and work in confined spaces.
• Employee will be subject to temperatures ranging from 50 degrees F to 130 degrees
• Responsible for all work being done in a timely fashion and done properly.
• Responsible for coaching and training teammates and participating in on the job, buddy training.
• Follow all company Policies.
• Support and enforce SQF / QA, GMP, Safety policies and procedures, and production needs. “Food Safety and Quality” are the responsibilities of this position.
• Perform other duties as assigned from level C & D requirements.
• Use initiative and judgment in making decisions, keeping with California Dairies, Inc. best interests.
  

Qualifications

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. 

• Must demonstrate good judgement when carrying out duties as assigned.
• Must have the ability to get along with co-workers, management personnel, customers, vendors, and employees in accordance with the company policies and working rules while ensuring a harmonious and conducive work environment.
• Must be able to work in a quick and efficient manner.
• Must be able to work in a safe manner and follow all safety procedures.
• Must be able to read and understand all company rules and GMP’s.
• Training with emphasis in electronics, instrumentation, refrigeration, electrical, and general mechanical.
• Must have the ability to apply common sense understanding to carry out instructions furnished in written, oral, or diagram form.
• Must have the ability to deal with problems involving several concrete variables in certain situations.
• Computer skills are helpful.

 Education and/or Experience

• High school diploma or General Education Degree (GED) is required. 
• Minimum 6 years of experience with proficiency of a journey level status or equivalent

Language Skills

• English is required as the written and spoken language.
• A well-modulated tonal volume is required with excellent diction skills needed.

Certificates, Licenses, Registrations

• Must be able to acquire and maintain a forklift operator license.
• Must possess and maintain a first responder certificate.

Physical Demands

The physical requirements outlined here represent those necessary for successful performance of this position's core responsibilities. Upon request, the company will provide reasonable accommodations for qualified individuals with disabilities to perform these fundamental job duties, provided such accommodations do not create an undue burden on the organization.

• Sitting/Standing/Walking Each workday, the maintenance mechanic will do all three. Must be able to stand on feet for at least a two-hour consecutive time period and up to 8-12 hours.
• Lifting/Carrying: Each workday, the maintenance mechanic lifts up to 55 pounds on a repetitive basis. Employee will be expected, each workday to carry 60 pounds on a repetitive basis.  Occasional lifting/carrying above 60 pounds may be required as well.
• Pushing/Pulling: Each workday, the maintenance mechanic frequently pushes and pulls up to, but not limited to, 60 pounds in a repetitive manner.
• Bending/Stooping: Each workday, the maintenance mechanic will bend and stoop often.
• Squatting/Kneeling/Crawling: Each workday, the maintenance mechanic will sometimes squat. Occasional kneeling/crawling may be required.
• Twisting/Turning: Each workday, the maintenance mechanic will often twist and turn while carrying.
• Climbing/Balancing: Each workday, the maintenance mechanic will occasionally climb and/or balance.
• Reaching: Each workday, the maintenance mechanic will frequently reach in a repetitive manner.
• Grasping/Manipulating: Each workday, the maintenance mechanic will frequently grasp and manipulate in a repetitive manner.

Equipment 

• General knowledge of manufacturing equipment and processes.
• Personal protective equipment including, but not limited to hearing protection, bump caps, hair and beard nets, gloves, and safety glasses must be used in the performance of duties. Proper lifting techniques must be employed at all times.

Work Environment:

ADA/FEHA

The Company will make reasonable accommodations in compliance with the Americans with Disabilities Act of 1990 and California’s Fair Employment and Housing Act.

EEO

The Company is an equal employment opportunity employer.